Penerapan Konsep Total Productive Maintenance (TPM) dalam Peningkatan Overall Equipment Effectiveness (OEE) pada Mesin Pengisian Botol di PT Trita Musi Prasada
DOI:
https://doi.org/10.31004/joecy.v6i1.8928Keywords:
Autonomous Maintenance, Oee, Six Big Losses, Total Productive Maintenance, TpmAbstract
Industri air minum dalam kemasan menghadapi tantangan efisiensi operasional akibat tingginya downtime mesin, terutama pada proses pengisian botol di PT Trita Musi Prasada, Palembang, dengan rata-rata Overall Equipment Effectiveness (OEE) 42%. Penelitian ini bertujuan meningkatkan OEE melalui Total Productive Maintenance (TPM) fokus Autonomous Maintenance. Metode studi kasus kuantitatif diterapkan pada mesin Filling Monoblock 20 Nozzle, dengan total sampling data operasional Maret-Desember 2025 melibatkan operator dan teknisi. Instrumen mencakup observasi langsung, wawancara semi-struktural, dan dokumentasi data sekunder, dianalisis melalui perhitungan OEE, diagram Pareto, Fishbone analysis, serta perbandingan pre-post. Hasil menunjukkan OEE naik menjadi 84,03%, dengan downtime turun dari 5.927 menjadi 240 menit, bergeser dominan losses dari Idling and Minor Stoppages (49%) ke Setup and Adjustment (62%). Simpulan bahwa implementasi TPM mengubah perawatan dari reaktif menjadi preventif, meningkatkan kapasitas produksi dan daya saing.
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