Optimasi Desain Bottom Screen dan Sterilizer Pabrik Kelapa Sawit PT. XYZ
DOI:
https://doi.org/10.31004/joecy.v5i2.3448Keywords:
bottom screen,, deformation, maintenance, pareto chart, sterilizerAbstract
The bottom screen is the part responsible for removing ripe fresh fruit bunches (FFB) from the sterilizer. This role is crucial in ensuring the smooth flow of ripe fruit out of the sterilizer without any obstacles. If the bottom screen is disturbed, the flow of fruit out will be hindered, which ultimately reduces the sterilizer's capacity. A deformed or blocked bottom screen can inhibit the release of ripe FFB. Therefore, a deeper identification of the problem is needed to design the right solution to increase the capacity and effectiveness of the sterilizer. If the bottom screen is disturbed, the flow of fruit out will be hindered, which ultimately reduces the sterilizer's capacity. Therefore, regular repair and maintenance of the bottom screen are crucial to ensure that the sterilizer process runs smoothly and production capacity remains optimal. it can be concluded that the two main problems that have the greatest impact are the blockage of FFB out due to deformation of the bottom screen (41%) and thinning of the sterilizer wall (24%), which cumulatively. fixing these two problems is a top priority in efforts to increase sterilizer capacity.
References
Abdul Latif Mubarok, A. Sofwan, & Bismantolo, P. (2022). Analisa Performa Kerja Sterilizer of Crude Palm Oil. Rekayasa Mekanika, 6(1), 39–50. https://doi.org/10.33369/rekayasamekanika.v6i1.25455
Amalia, W., Ramadian, D., & Hidayat, S. N. (2022). Analisis Kerusakan Mesin Sterilizer Pabrik Kelapa Sawit Menggunakan Failure Modes and Effect Analysis (FMEA). Jurnal Teknik Industri: Jurnal Hasil Penelitian Dan Karya Ilmiah Dalam Bidang Teknik Industri, 8(2), 369. https://doi.org/10.24014/jti.v8i2.19179
Aryadinata, D. (2021). METODE PENGELASAN LINER STERILIZER DI PKS. Tugas Akhir, Institut Teknologi Sains Bandung, 1–10. https://repository.itsb.ac.id/id/eprint/536/4/TA_DIMAS ARYADINATA_011.18.004_JURNAL.pdf
Atik Dwi Nur’aini, & Krisdianto, J. (2017). Urban Farming dalam Kampung Vertikal. JURNAL SAINS DAN SENI POMITS Vol., 6(2), G95–G99.
Baldani, A. M., & Taali, T. (2020). Pecancangan Sistem Kontrol Sterilizer Vertical Kelapa Sawit Berbasis Arduino UNO. JTEV (Jurnal Teknik Elektro Dan Vokasional), 6(2), 87. https://doi.org/10.24036/jtev.v6i2.108537
Dongoran, F. H. (2024). Efisiensi Pompa Hidrolik untuk Aktuator Pintu Sterilizer di PT . Torus Ganda Tambusai Timur Efficiency of Hydraulic Pump for Sterilizer Door Actuator at PT Torus Ganda Tambusai Timur. IRA Jurnal Teknik Mesin Dan Aplikasinya (IRAJTMA), 3(1), 78–85. https://doi.org/https://doi.org/10.56862/irajtma.v3i1.94
Edi Siswanto, J., & A, T. (2023). Analisis Kebutuhan Uap Pada Stasiun Sterilizer Di Pabrik Kelapa Sawit. Jurnal Teknologi Dan Vokasi, 1(2), 12–22. https://doi.org/10.21063/jtv.2023.1.2.2
Fortuna, D., Sovia, E., & Rahmi, S. L. (2024). Pengaruh penggunaan microwave oven terhadap proses sterilisasi buah kelapa sawit. Jurnal Ilmiah Rekayasa Pertanian Dan Biosistem, 12(1), 126–135. https://doi.org/10.29303/jrpb.v12i1.585
Haq, I. S., & Purba, M. A. (2020). Kajian Penyebab Kerusakan Door Packing pada Tabung Sterilizer Menggunakan Metode Root Cause Analysis (RCA) di Sungai Kupang Mill. Jurnal Vokasi Teknologi Industri (Jvti), 2(2). https://doi.org/10.36870/jvti.v2i2.177
Imam Gunadi, M., Junaidi, & Ahmad Kurniawan, F. (2021). Analisis Perawatan Mesin Sterilizer dengan Metode Overall Equipment Effectiveness (OEE) DI PKS PT. XYZ. Buletin Utama Teknik, 17(1), 14–20.
Imron, J., Rahmat, R., Anggara Putra, D., Nurlaksana Restu, R., Natawibawa, M., & Sumardiyanto, H. (2025). Studi Eksperimental Pengaruh Pelatihan K3 Terhadap Kepatuhan Operator Mesin Di Industri Otomotif. Jurnal Ekselenta, 1(2), 3089–2163.
Issabella, N. (2022). PENGARUH WAKTU DAN TEKANAN TERHADAP KANDUNGAN BUANGAN AIR KONDENSAT PADA STERILIZER DI PTPN XIV UNIT USAHA PKS LUWU. Tugas Akhir, 1–49.
Kusuma, I. R. (2020). ANALISIS KEANDALAN STERILIZER HORIZONTAL MENGGUNAKAN RELIABILITY BLOCK DIAGRAM ( RBD ) DI PT . PERKEBUNAN NUSANTARA II PKS PAGAR MERBAU Oleh : IKHSAN RAHMAD KUSUMA FAKULTAS TEKNIK UNIVERSITAS MEDAN AREA MEDAN ANALISIS KEANDALAN STERILIZER HORIZONTAL MENGG. Skripsi, Universitas Medan Area, 1–57.
Mahfud, A. (2022). Prototype Sistem Kontrol Otomatis pada Sterilizer Berbasis Arduino UNO R3. Jurnal Citra Widya Edukasi, 14(1), 13–22.
Masruroh, L., & Mardesci, H. (2021). PROSES PEREBUSAN TBS KELAPA SAWIT PADA STASIUN STERILIZER (Studi Kasus pada PT. Tri Bakti Sarimas PKS 2 Ibul, Riau). Jurnal Teknologi Pertanian, 10(1), 43–48. https://doi.org/10.32520/jtp.v10i1.1282
Muhammad, A., Fitri, M., Farid, M., Imani, R., Teknik, F., Tinggi, S., Industri, T., Padang, P., Sterilizer, M., & Replacement, A. (2023). JurnalTeknikdanTeknologiTepatGuna Jurnal Teknik dan Teknologi Tepat Guna. 2(3), 132–139.
Narandreswara, R., Priyambada, & Parmadi, L. P. (2023). Evaluasi Sistem Keselamatan dan Kesehatan Kerja K3 pada Stasiun Sterilizer menggunakan Metode Hirarc. Agrotechnology, Agribusiness, Forestry, and Technology: Jurnal Mahasiswa Instiper (AGROFORETECH), 1(3), 2032–2039.
Novriska, B., Damanik, R., Rachmiadji, I., Ayu, S., Mirnandaulia, M., Meldha, Z., & Anwar, D. (2024). Efisiensi Penggunaan Kalor Pada Sterilizer Tipe Vertikal Kapasitas 14 Ton / Jam Di Pt . Xyz. 3(1), 1–6.
Nurlina, N., Kussuma, M. F., Anindito, J., & Setiyawati, T. R. (2023). Optimasi Efisiensi Mesin Sterilizer Kelapa Sawit Menggunakan Response Surface Metodologi Menuju Manufaktur Berkelanjutan. 426–433.
oksya hikmawan. (2019). Pengaruh variasi waktu dan tekanan terhadap kehilangan minyak pada air kondensat di unit sterilizer pabrik kelapa sawit. Jurnal Teknik Dan Teknologi, 14(28), 33–39. https://scholar.google.com/citations?view_op=view_citation&hl=id&user=jN60_lUAAAAJ&citation_for_view=jN60_lUAAAAJ:qjMakFHDy7sC
Rafil, R. A., Liberti Martua Sinaga, Shandy Kurniadi, Eddy Elfiano, & Sehat Abdi Saragih. (2023). Analisa Termal Pada Sterilizer Crude Palm Oil Di Pt. Perkebunan Nusantara V Sei Galuh. Scientific Journal of Mechanical Engineering Kinematika, 8(1), 44–62. https://doi.org/10.20527/sjmekinematika.v8i1.253
Rahmat, & Isdaryanto Iskandar. (2023). Analisa keretakan material mounting boom hydrolic axcavator merk hitachi ZX-470 LC-3f di PT. Darma Henwa Tbk tambang Asam-asam Kalimantan Selatan. Jurnal TESLINK : Teknik Sipil Dan Lingkungan, 4(2), 124–136. https://doi.org/10.52005/teslink.v4i2.129
Rahmat, R. (2019). Pengembangan Mesin Stirling Tipe Gamma Sebagai Tenaga Penggerak Kipas Angin. Teknobiz : Jurnal Ilmiah Program Studi Magister Teknik Mesin, 9(1), 28–36. https://doi.org/10.35814/teknobiz.v9i1.887
Rahmat, R. (2024). Analisa Kinerja Mesin T-101 Dan TM-660 Pada Proses Mock Up Hot Tapping Pipa LNG. Ekselenta, Jurnal, 1(1), 57–63. https://doi.org/DOI: 10.13140/RG.2.2.19364.59522
Rahmat, R., Putrra, D. A., Restu, R. N., & Imron, J. (2025). 3D Model Autocad Of The Piston Displacer Cup For A Gamma Stirling Engine Using The API Method. ELKOM Journal, 18(1), 86–93.
Roysen, U., Rochmad, I., Rahmat, R., Ginny, P. L., & Juniawan, S. (2024). Reduction of Defect Rate in the Line Maintenance Inspection Process Using Six Sigma Method in an Indonesian Airline . June, 1–15.
Satriardi, S., Kholid Darmawan, B., & Denur, D. (2024). Analisis Kinerja Mesin Sterilizer (Rebusan) Menggunakan Metode Overall Equipment Effectiveness (OEE) di PTPN V Sei Buatan. Jurnal Surya Teknika, 11(1), 312–317. https://doi.org/10.37859/jst.v11i1.7159
Sulaiman, & Randa, R. (2018). Pengaruh temperatur terhadap efisiensi sterilizer dan kualitas minyak yang dihasilkan. Menara Ilmu, 12(10), 159–169.
Susilawati, F. (2025). Design of Virtual Reality ( VR ) Machine of Palm Oil Sterilizer as Learning Media for Processing Palm Technology. 10(1), 12–23. https://doi.org/10.31572/inotera.Vol10.Iss1.2025.ID384
Zakaria, & Susanto, H. (2022). Analisa Kerusakan Pada Rebusan (Sterilizer) Kelapa Sawit Di Pt.Beurata Subur Persada. Jurnal Mahasiswa Mesin UTU (JMMUTU), 1(1), 1–8. http://jurnal.utu.ac.id/JMM/article/view/5356
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 Rahmat Rahmat, Hery Sumardiyanto, Sulaiman Sulaiman
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
